Material Movement: Inbound, Intra-Plant and Outbound Tracking
Track every material movement - gate-in to gate-out - in real time
to Gate-out Coverage
Tag Scan Time
Grade Hardware
Dwell Analytics
The Challenge
Manufacturing and 3PL operations lose visibility the moment material crosses a gate. Trucks queue at gate-in, intra-plant moves happen via paper challans, finished goods sit in WIP yards waiting for a forklift driver to find them, and outbound dispatch is reconciled the next day. Theft, shrinkage and dispatch errors compound the cost.
Ajinkya's Smart Solution
A material-movement platform combining RFID gates, QR-based picking, BLE beacons for forklift tracking and a real-time SAP/Oracle/Dynamics reconciliation layer. Captures dwell time per zone, automates put-away and picking sequences using slotting algorithms, and gives security and dispatch teams a live map of every consignment. Hardware-agnostic - works with Zebra, Honeywell, Impinj, ESSL and others.
Business Impact
Gate-in queue times cut by 60%, intra-plant search time eliminated, dispatch errors near zero, and ERP-vs-physical reconciliation moves from end-of-day to real time.
Technology Stack
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